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Writer's pictureHelen Saunders

Effective Rust Removal Techniques Before Applying Dinitrol



Rust can be a persistent and damaging issue for vehicles, often starting small and spreading rapidly if left unchecked. To ensure the efficacy of rust prevention treatments like Dinitrol, it's crucial to properly prepare the surface by removing existing rust. In this blog post, we'll explore some effective rust removal techniques that are commonly used before applying Dinitrol to ensure optimal results.

  1. Wire Brushing: One of the most straightforward methods for rust removal is wire brushing. This technique involves using a wire brush or wheel to mechanically scrub away surface rust. It's effective for light to moderate rust and can be used on various parts of the vehicle, including the undercarriage and body panels.

  2. Sandblasting: Sandblasting, or abrasive blasting, is a more aggressive rust removal method suitable for heavily rusted surfaces. It involves propelling abrasive material, such as sand or grit, at high pressure onto the rusted surface to remove corrosion and reveal clean metal underneath. Sandblasting is ideal for larger areas but requires specialized equipment and should be done with caution to avoid damaging the underlying metal.

  3. Chemical Rust Converters: Chemical rust converters are products designed to chemically react with rust, converting it into a stable compound that can be painted over. These converters typically contain phosphoric acid or tannic acid, which dissolve rust and create a protective barrier against further corrosion. They are easy to apply and can penetrate into tight spaces where mechanical methods may struggle to reach.

  4. Acid-Based Cleaners: Acid-based cleaners, such as vinegar or citric acid solutions, can effectively dissolve rust and scale from metal surfaces. These cleaners work by breaking down the iron oxide compounds present in rust, making it easier to remove. However, they can be corrosive and may require careful handling and neutralization after use to prevent damage to the surrounding areas.

  5. Electrolysis: Electrolysis is a method that uses an electric current to remove rust from metal surfaces. By immersing the rusted part in an electrolyte solution and applying a low-voltage electrical charge, the rust is converted back into metallic iron, leaving the surface clean. Electrolysis is a gentle and precise method suitable for delicate or intricate parts, but it requires specific equipment and setup.

Before applying Dinitrol rust prevention treatments, it's essential to choose the most appropriate rust removal technique based on the extent of corrosion, the type of metal, and the accessibility of the affected areas. Additionally, thorough surface preparation, including cleaning and degreasing, is crucial to ensure the adhesion and effectiveness of the Dinitrol coating.

By incorporating these effective rust removal techniques into your vehicle maintenance routine, you can effectively address existing rust issues and protect your vehicle from future corrosion, ensuring long-lasting durability and performance. Remember to follow safety precautions and manufacturer guidelines when using rust removal products and equipment for optimal results.


Here's at Rustec, our experts know which method to use and when, we use state of the art rust removal tool and rust converter chemicals (and elbow grease) to remove and repair rust damage from vehicles before apply out underseal body coat. Get in touch today to learn more about the services we provide.

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